Process Capability Index, Cpk

Cpk is a short term process index that numerically describes the "within subgroup" or "potential" capability (Ppk is long term indicator) of a process assuming it was analyzed and stays in control. The formula is shown below:

Cpk Calculation

NOTE: There are two values calculated and the minimum value (worst case) is used.


When to use Cpk in a Six Sigma Project

Cpk is an option (along with z-score and PPM or DPMO) when describing process baseline measurement in the MEASURE phase. After the MSA is complete, the Six Sigma project has a goal of improving the baseline measurement. In order to measure improvement (or lack of) there must be a starting point. This is called the baseline measurement

After the improvements are done, the process is measured again and a new Cpk value is calculated in the CONTROL phase.  

As with all the process capability indices, the process must be in control before assessing capability. This goes for the baseline measurement and the final measurement. 

Use time-series charts and SPC charts to determine process control. If the process is out of control (i.e. still rising with upward trend), then assessing the current process is unlikely to reflect the long term performance.

Cpk can not be used if the:

  1. data is not a bell-shaped normal distribution
  2. control chart is not in control and free from special cause.

It is recommended to have at least 25 subgroups and preferably a each subgroup having >1 data point. The greater the subgroups size the higher likelihood the special cause variation is detected and that it exist if it is detected.  

Think about it this way, if a subgroup size is 5 and all five data points show an average that is vastly different from the averages of the other subgroups (that also have 5 data points) then there is a strong chance that the subgroup was measured under a "unique" or special condition. 


Characteristics of Cpk

What does the "k" mean?

The Cp is the best a process can perform if that process is centered on the midpoint. The Cp is commonly referred to as the process entitlement because, when centered, it represents the best performance possible.

The addition of "k" in Cpk quantifies the amount of which a distribution is centered, in other words it accounts for shifting. A perfectly centered process where the mean is the same as the midpoint will have a "k" value of 0.

The minimum value of "k" is 0 and the maximum is 1.0. A perfectly centered process will have Cp = Cpk.

Both Cpk and Ppk relate the standard deviation and centering of the process about the midpoint to the allowable tolerance specifications.

An estimate for Cpk = Cp(1-k).

and since the maximum value for k is 1.0, then the value for Cpk is always equal to or less than Cp.

Cpk will never exceed the Cp

Similar to Ppk, the Cpk capability index is only a function of the standard deviation and mean of the data, not a nominal (target) value that may be historical or provided by the customer. The Cpm capability calculation accounts for a nominal value.

Cpk also requires input from the customer for the lower specification limit (LSL) and upper specification limit (USL).

There are two calculations from the formula providing two values for Cpk. Select the MINIMUM value as the Cpk and to serve as the baseline value. This minimum value must be equal to or greater than the minimum acceptability level.

Unlike Cp (and Pp), the Cpk (and Ppk) index can be calculated using unilateral or bilateral tolerances. If only one specification is provided (unilateral) the use the value that involves that specification limit.

In such case, there will not be a minimum (or maximum), just calculate using the formula that has a specification and use it for the Cpk value.

  • Cp is a measure of variation only.
  • Cpk is a measure of location and variation.
  • Cp will never be a negative number.
  • Cpk can be a negative number.

The standard Cpk level is 2.0 for a process in six sigma quality control . The most relevant acceptability levels for Cpk depends on your customer - the Voice of the Customer.

Read more about the process capability indices, their meanings, and relationships.



Example One

Recall that the specification limits are set by the customer or your company. You may have only the USL and/or the LSL depending on your situation. 

Let's assume the following information:

Lower Specification Limit (LSL): 5mm

Upper Specification Limit (USL): 10mm

The mean of your data set consisting of 50 observations is normal and the value is 7.85mm. The standard deviation is 0.23mm

Find Cpk:

Find both values by substituting the values into the formula at the top of this page

1: (10mm - 7.85mm) / 3*0.63mm = 2.15mm / 1.89mm = 1.14

2. (7.85mm - 5mm) / 3*0.63mm = 2.85mm / 1.89mm = 1.51

The minimum value is used; therefore, the Cpk = 1.14


Relationship of Capability Indices

Cpk

Additional Visual Aids

Relationships of Cp, Pp, Cpk, Ppk

Recommended Video for Cpk and Cp

Cpk and Cp are the two most commonly used capability indices in statistics. This is a video that we recommend to help grasp the similarities, differences, application, and calculations. 




Converting from Cpk to a Z-score

With a normally distributed set of data an approximation of Z from Cpk and vice versa can be made in substituting and solving within these two formulas.

What is the Cpk approximated from a 6 sigma performance?

Substituting the Z formula in Cpk (USL) and plugging in 6 for Z from the given data gives:

Relating Cpk to sigma (Z)


A Cpk of 2.0 corresponds to approximately 6 sigma (short term) performance or 4.5 sigma (long term) if applying the shift.

In other words, the sigma score (z) is the Cpk * 3.

The Z in the above formula refers to a short term sigma, short term Z.

Click here to learn more about z-scores.

Converting DPMO (or PPM) to Cpk

Remember Cpk takes into account the centering of the distribution of data among the USL and LSL. If the process is centered (k=0) then the defects are equally distributed on both tails. This is the same as converting DPMO to Cp. 

Therefore, it isn't possible to convert DPMO (or PPM) to Cpk unless you know how many DPMO are above the USL and below the LSL. 

The best case (which is the highest Cpk score) is:

assume equal DPMO on both sides (split of the total DPMO) which is the same as calculating Cp.

The worst case (which is the lowest Cpk score) is:

assuming all the DPMO are on one tail and that will provide the lowest centering and lowest Cpk value. 


Capability Study Module - Download

This module provides lessons within Statistical Capability studies. Understanding the basic meaning and applications for capability studies is necessary for any level of a Six Sigma Project Manager. 

Some of the topics covered are:

- Z Transform
- Understanding Probability Distributions
- Variable Capability Studies
- Attribute Capability Studies
- Capability Metrics
- Short Term vs Long Term Capability
- the Sigma Shift
- Rational Subgroups
- Improving Capability

Click here to purchase over 100 slides on the topic of 'Capability Studies' and view others subjects that are available.


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